【Wing Vision】AZVision

“图像检测设备引进很困难”——常见的误解

自动化和IT即使现在,在高度进化的阶段,在生产现场总是需要人类的帮助有些工序是机器人无法完成的,只能由人类来完成。没有办法人为错误发生。成本和宝贵的人力资源利用率从这个角度来看目视检查需要改进的地方尽管我知道,测试设备昂贵,无需担心复杂的设置沒有人可以做這件事。
AZVision 是高性能相机和专有软件组合为了简化这个问题它会得到解决的。检查设置是不是部分地,所需面积只需指定。轻松修复模糊形状和它还可以处理位置不同的物体。“直线经理可以很好地利用它”它是在考虑系统的情况下开发的。

特点

  • 无移动轴。单次拍摄3秒的快速节拍时间
    – 只需一个按钮即可轻松操作
    – 可以从前到后进行多次拍摄检查。
  • 使用条形码一键切换型号。
  • 只需简单设置,10分钟即可开始检测。
  • 图像可保存至服务器等任意位置。
  • 可测量已完成批次数量和作业节拍时间。
  • 通过读取印在电路板上的QR/DM,实现完美的可追溯性。

規格

AZVision Specifications
Device model name WV-AZV Zero WV-AZV GX2 WV-AZV GH2 WV-AZV GV2
S D S D S D
Test subject Compatible board size Depth 50mm-250mm Width-330mm Board thickness 0.4mm-3.0mm
Main inspection items Minimum detection size: 1mm (X), 0.5mm (Y) Maximum height: 80mm Maximum number of parts: Unlimited
Parts present or absent, polarity, misalignment, wrong parts, different colors, etc.
Solder bridge, unsoldered Moisture-proofing agent application inspection
optical system camera 5/20MP USB3.0 CMOS Camera 20MP USB3.0 CMOS Camera
Number of cameras installed 1 2 1 2 1 2
Lens focal length 5 megapixels
20 megapixels
6mm
12mm
8mm
16mm
6mm
12mm
8mm
16mm
6mm
12mm
8mm
16mm
optical resolution 70μm 57μm 70μm 57μm 70μm 57μm
Inspection time required Within 5 seconds/shot (varies depending on inspection area and mesh size)
illumination High brightness white LED 2 directions High brightness white LED 4 directions High brightness white LED 2 directions
UV-LED 365nm wavelength 2 directions
Control PC CPU: Intel Core-i5/AMD Ryzen5 Memory: 8Gbytes OS: Windows11
monitor Select 23inch monitor / 15.6inch mobile monitor
power supply AC 100V 50/60Hz(J)
Operating Temperature Range Ambient temperature: 0 to +35°C Ambient humidity: 20 to 80% RH (no condensation)
Equipment size 540mm (width), 336mm (depth), 528mm (height) Main unit weight: Approx. 17kg

 

In-line machine Equipment name GH2-D-CV GV2-D-CV
Inspection items Component side: Presence, orientation, type, floating of inserted parts, etc.
Solder side: No solder, bridges, solder balls, etc.
Missing application of moisture-proof coating area
Spattering onto moisture-proof coating area
Minimum detection size Part: 1.0mm x 0.5mm (depends on shooting conditions)
Solder ball: φ0.5mm (depends on shooting conditions)
Coating leak: 1mm x 1mm
Spatter: 0.2mm x 0.2mm
Inspection function Mesh tool, Color tool, Barcode tool
camera 2x 20MP resolution USB3.0 camera
lens 16mm focal length manual focus lens
optical resolution Approximately 57μm
Inspection time required 3 seconds to 20 seconds (varies depending on number of shots) Excluding transport time 5 seconds to 30 seconds (varies depending on number of shots) Excluding transport time
illumination High brightness white flat LED x 4 High brightness white flat LED x 2, 365nm UV-LED x 2
Control PC OS: Windows 11 Memory: 8GB
monitor 23-inch Full-HD monitor (with monitor arm)
power supply AC 100V
Operating environment Ambient temperature 0-35°C Ambient humidity 20-80%RH
Device dimensions Width: 600mm (excluding conveyor overhang) Depth: 730mm Height: 1438mm Weight: Approx. 200kg