【Wing Vision】AZVision

“The introduction of image inspection equipment is difficult” – a common misconception

Automation and IT even now, at a highly evolved stage, at the manufacturing  site human help is always needed that are processes that cannot be done by robots and can only be done by humans. There is no way human error occurs. Cost and valuable human resource utilization from this perspective visual inspection what needs to be improved even though I know, the testing equipment is expensive, No need to worry about complicated settings there is no one to do it.
AZVision is High-performance cameras and proprietary the combination of software to make this problem simpler it will be resolved. The inspection settings are not by parts, the required area just specify. Easily fix ambiguous shapes and it can also handle objects with varying positions. “Line managers can use it well” It was developed with the system in mind.

Features

• No moving axis. Fast tact time of 3 seconds per shot
  – Simple operation with just one button
  – Multi-shot inspection possible from front to back.
• One-touch model switching with barcode.
• Inspection can be started in 10 minutes with basic settings.
• Images can be saved to any location such as a server.
• Number of completed lots and work takt times can be measured.
• Traceability is also perfect by reading the QR/DM printed on the board.

規格

AZVision Specifications
Device model name		WV-AZV Zero	WV-AZV GX2		WV-AZV GH2		WV-AZV GV2
			S	D	S	D	S	D
Test subject	Compatible board size	Depth 50mm-250mm Width-330mm Board thickness 0.4mm-3.0mm
	Main inspection items	Minimum detection size: 1mm (X), 0.5mm (Y) Maximum height: 80mm Maximum number of parts: Unlimited
		Parts present or absent, polarity, misalignment, wrong parts, different colors, etc.
		–	–		Solder bridge, unsoldered		Moisture-proofing agent application inspection
optical system	camera	5/20MP USB3.0 CMOS Camera	20MP USB3.0 CMOS Camera
	Number of cameras installed	–	1	2	1	2	1	2
	Lens focal length	5 megapixels 20 megapixels	6mm 12mm	8mm 16mm	6mm 12mm	8mm 16mm	6mm 12mm	8mm 16mm
optical resolution		–	70μm	57μm	70μm	57μm	70μm	57μm
Inspection time required		Within 5 seconds/shot (varies depending on inspection area and mesh size)
illumination		–	High brightness white LED 2 directions		High brightness white LED 4 directions		High brightness white LED 2 directions UV-LED 365nm wavelength 2 directions
Control PC		CPU: Intel Core-i5/AMD Ryzen5 Memory: 8Gbytes OS: Windows11
monitor		–	Select 23inch monitor / 15.6inch mobile monitor
power supply		AC 100V 50/60Hz(J)
Operating Temperature Range		Ambient temperature: 0 to +35°C Ambient humidity: 20 to 80% RH (no condensation)
Equipment size		–	540mm (width), 336mm (depth), 528mm (height) Main unit weight: Approx. 17kg

 

In-line machine Equipment name	GH2-D-CV	GV2-D-CV
Inspection items	Component side: Presence, orientation, type, floating of inserted parts, etc. Solder side: No solder, bridges, solder balls, etc.	Missing application of moisture-proof coating area Spattering onto moisture-proof coating area
Minimum detection size	Part: 1.0mm x 0.5mm (depends on shooting conditions) Solder ball: φ0.5mm (depends on shooting conditions)	Coating leak: 1mm x 1mm Spatter: 0.2mm x 0.2mm
Inspection function	Mesh tool, Color tool, Barcode tool
camera	2x 20MP resolution USB3.0 camera
lens	16mm focal length manual focus lens
optical resolution	Approximately 57μm
Inspection time required	3 seconds to 20 seconds (varies depending on number of shots) Excluding transport time	5 seconds to 30 seconds (varies depending on number of shots) Excluding transport time
illumination	High brightness white flat LED x 4	High brightness white flat LED x 2, 365nm UV-LED x 2
Control PC	OS: Windows 11 Memory: 8GB
monitor	23-inch Full-HD monitor (with monitor arm)
power supply	AC 100V
Operating environment	Ambient temperature 0-35°C Ambient humidity 20-80%RH
Device dimensions	Width: 600mm (excluding conveyor overhang) Depth: 730mm Height: 1438mm Weight: Approx. 200kg