【Wing Vision】AZVision

“The introduction of image inspection equipment is difficult” – a common misconception

Automation and IT even now, at a highly evolved stage, at the manufacturing  site human help is always needed that are processes that cannot be done by robots and can only be done by humans. There is no way human error occurs. Cost and valuable human resource utilization from this perspective visual inspection what needs to be improved even though I know, the testing equipment is expensive, No need to worry about complicated settings there is no one to do it.
AZVision is High-performance cameras and proprietary the combination of software to make this problem simpler it will be resolved. The inspection settings are not by parts, the required area just specify. Easily fix ambiguous shapes and it can also handle objects with varying positions. “Line managers can use it well” It was developed with the system in mind.

Features

  • No moving axis. Fast tact time of 3 seconds per shot
    – Simple operation with just one button
    – Multi-shot inspection possible from front to back.
  • One-touch model switching with barcode.
  • Inspection can be started in 10 minutes with basic settings.
  • Images can be saved to any location such as a server.
  • Number of completed lots and work takt times can be measured.
  • Traceability is also perfect by reading the QR/DM printed on the board.

規格

AZVision Specifications
Device model name WV-AZV Zero WV-AZV GX2 WV-AZV GH2 WV-AZV GV2
S D S D S D
Test subject Compatible board size Depth 50mm-250mm Width-330mm Board thickness 0.4mm-3.0mm
Main inspection items Minimum detection size: 1mm (X), 0.5mm (Y) Maximum height: 80mm Maximum number of parts: Unlimited
Parts present or absent, polarity, misalignment, wrong parts, different colors, etc.
Solder bridge, unsoldered Moisture-proofing agent application inspection
optical system camera 5/20MP USB3.0 CMOS Camera 20MP USB3.0 CMOS Camera
Number of cameras installed 1 2 1 2 1 2
Lens focal length 5 megapixels
20 megapixels
6mm
12mm
8mm
16mm
6mm
12mm
8mm
16mm
6mm
12mm
8mm
16mm
optical resolution 70μm 57μm 70μm 57μm 70μm 57μm
Inspection time required Within 5 seconds/shot (varies depending on inspection area and mesh size)
illumination High brightness white LED 2 directions High brightness white LED 4 directions High brightness white LED 2 directions
UV-LED 365nm wavelength 2 directions
Control PC CPU: Intel Core-i5/AMD Ryzen5 Memory: 8Gbytes OS: Windows11
monitor Select 23inch monitor / 15.6inch mobile monitor
power supply AC 100V 50/60Hz(J)
Operating Temperature Range Ambient temperature: 0 to +35°C Ambient humidity: 20 to 80% RH (no condensation)
Equipment size 540mm (width), 336mm (depth), 528mm (height) Main unit weight: Approx. 17kg

 

In-line machine Equipment name GH2-D-CV GV2-D-CV
Inspection items Component side: Presence, orientation, type, floating of inserted parts, etc.
Solder side: No solder, bridges, solder balls, etc.
Missing application of moisture-proof coating area
Spattering onto moisture-proof coating area
Minimum detection size Part: 1.0mm x 0.5mm (depends on shooting conditions)
Solder ball: φ0.5mm (depends on shooting conditions)
Coating leak: 1mm x 1mm
Spatter: 0.2mm x 0.2mm
Inspection function Mesh tool, Color tool, Barcode tool
camera 2x 20MP resolution USB3.0 camera
lens 16mm focal length manual focus lens
optical resolution Approximately 57μm
Inspection time required 3 seconds to 20 seconds (varies depending on number of shots) Excluding transport time 5 seconds to 30 seconds (varies depending on number of shots) Excluding transport time
illumination High brightness white flat LED x 4 High brightness white flat LED x 2, 365nm UV-LED x 2
Control PC OS: Windows 11 Memory: 8GB
monitor 23-inch Full-HD monitor (with monitor arm)
power supply AC 100V
Operating environment Ambient temperature 0-35°C Ambient humidity 20-80%RH
Device dimensions Width: 600mm (excluding conveyor overhang) Depth: 730mm Height: 1438mm Weight: Approx. 200kg